Surface Grinder

Flat Grinding: It is the process of grinding flat surfaces. It is aimed that the surface is smooth and has the correct dimensions.
Angle Grinding: It is used for grinding inclined or angled surfaces. Grinding of the surface is provided under a certain angle.

Some important factors to be considered when buying a surface grinding machine are as follows:
Machine Size and Capacity:
Choose a machine suitable for the size and weight of your workpieces.
The size and grinding capacity of the table of the grinding machine should be able to process your workpieces comfortably.
Precision and Surface Quality:
The precision and surface quality provided by the machine must meet your requirements.
Machines that offer micron-level precision should be preferred for jobs that require high precision.
Control System:
Determine which of the manual, semi-automatic or fully automatic control systems suits your needs.
Machine Structure and Durability:
Make sure that the machine has a robust and durable structure.
A heavy and rigid structure provides more precise grinding by reducing vibrations.
Cooling System:
An adequate and effective cooling system prevents overheating during the grinding process and improves surface quality.
The type of coolant and the capacity of the cooling system should be taken into consideration.
Grinding Wheel Type and Size:
Select a bench suitable for the grinding wheels you plan to use.
Make sure that it is compatible for different grinding wheels and sizes.
Safety Features:
Ensure that the machine conforms to the required safety standards.
It should have emergency stop buttons, protective shields and other safety features.

Ease of Maintenance and Service:
Consider the maintenance and service requirements of the machine.
Investigate the availability of spare parts and technical support.
Price and Budget:
Compare the cost of the machine with your budget.
Consider the long-term investment costs and the advantages of the machine.
Manufacturer and Seller Reliability:
Investigate the reliability of the manufacturer and seller you are considering purchasing the machine.
Check references and customer feedback.
By paying attention to these factors when buying a surface grinding machine, you can choose the most suitable and long-lasting machine for your needs

The grinding wheels used in surface grinding machines may vary according to the type of material to be processed and the desired surface quality. Commonly used grinding wheels are as follows.
Aluminium Oxide Wheels:
White Aluminium Oxide (WA): Used for grinding steel and alloy steels.
Brown Aluminium Oxide (A): Suitable for general purpose grinding operations and used for a wide range of materials.
Silicon Carbide Wheels:
Green Silicon Carbide (GC): Used for grinding hard and brittle materials (ceramics, glass).
Black Silicon Carbide (C): Used for grinding soft and sticky materials such as cast iron, brass and aluminium.
Cubic Boron Nitride (CBN) Wheels:
Used for grinding high speed steel, hard alloys and hardened steels. Provides high hardness and thermal resistance.
Diamond Wheels:
Used for grinding hard and abrasive materials. Suitable for materials such as ceramic, carbide and stone. Provides high precision and surface quality.
Zirconia Aluminium Oxide Stones:
Used for grinding stainless steel and other hard alloys. It offers high durability and efficiency.
Ceramic Bonded Stones:
Used for hard and durable grinding operations. Provides high precision and long life.

Satıh taşlama işlemi için uygun taşlama taşı seçimi, taşlanacak malzemenin özelliklerine, istenen yüzey kalitesine ve taşlama işleminin türüne göre belirlenir. Doğru taşlama taşı seçimi, işlem verimliliğini ve yüzey kalitesini artırır.

It is usually more logical to prefer a new machine instead of buying a second-hand surface grinding machine. Some reasons for this are as follows.
Reliability and Performance:
A brand new machine provides the performance of the first day as it leaves the factory. There are no hidden problems or wear risks that you may encounter with second-hand machines.
Warranty and Support:
New machines usually come with a manufacturer's warranty and technical support. This provides assurance for possible breakdowns or problems.
Modern Technology:
Zero machines are equipped with the latest technology and innovations. This can lead to higher productivity, precision and energy savings.
Less Maintenance Costs:
New machines generally require less maintenance and repairs. Second-hand machines may incur extra maintenance costs due to past use.
Long Term Investment:
A new machine can be a more reliable investment in the long run. A higher quality and durable machine can maintain its performance for many years.
Latest Features:
New machines are equipped with advanced safety features and productivity-enhancing features. This optimises your work processes and improves your production quality.
For these reasons, buying a high quality new surface grinding machine can provide a better investment and operating efficiency in the long run.

In surface grinding, the cooling system plays a critical role in the efficiency and quality of the process. Some of the reasons explaining the importance of the cooling system are as follows.
Heat Distribution and Control:
During the grinding process, high temperatures are generated due to friction. The cooling system ensures that this heat is effectively dissipated and controlled, thus preventing overheating.
Surface Quality:
A good cooling system minimises temperature differences on the surface of the workpiece and ensures that the surface remains smooth and even. Otherwise, overheating can cause deformation, discolouration and unwanted roughness on the surface.
Grinding Wheel Life:
Overheating of the grinding wheel can shorten the life of the wheel and reduce its performance. The cooling system keeps the temperature of the wheel under control, allowing the wheel to work efficiently for a longer period of time.
Material Properties:
Grinding different materials may require different cooling needs. When the cooling system is selected according to the characteristics of the material, the efficiency and quality of the grinding process is improved.
Machine Performance:
Cooling systems improve the overall performance and stability of the machine. Overheating can lead to deformation of machine parts and failures, which can cause production interruptions.

Safety:
Failure to control heat during machining can pose safety risks to both the workpiece and the machine. An effective cooling system reduces these risks and ensures a safe working environment.
Grinding Fluid Cleanliness:
Cooling systems keep the grinding fluid clean and remove metal particles that accumulate on the workpiece. This improves the quality of the workpiece and ensures efficient operation of the grinding wheel.
For these reasons, using a suitable and effective cooling system in surface grinding is of great importance for the success of the process, material quality and machine life.

Surface grinding machines require regular maintenance and service to ensure long life and efficient operation. Here are some of these maintenance and service requirements:
Cleaning:
Cleaning of Machine Surfaces: Regularly remove metal dust and waste generated during the grinding process. Keeping the external and internal surfaces of the machine clean ensures long-lasting performance.
Grinding Wheel Cleaning: Remove metal particles from the grinding wheel. This allows the wheel to work more efficiently.
Lubrication and Tightening:
Bearing and Belt Lubrication: Regular lubrication of the moving parts of the machine is necessary. This prevents wear and keeps the machine running smoothly.
Checking Belts: Check the tension and condition of the belts. Adjust if necessary or use new belts for replacement.
Cooling System Maintenance:
Coolant Check and Replacement: Check the coolant regularly and replace as necessary. Also, monitor the coolant cleanliness and level.
Cleaning the Cooling System Filters: The cooling system filters should be cleaned or replaced regularly. Dirty filters can reduce cooling efficiency.
Precision and Calibration:
Calibration of the Grinding Table and Axes: Calibrate the grinding table and moving axes regularly to maintain machine accuracy.
Checking Measuring Devices: Ensure that the measuring and adjusting devices are functioning correctly.
Electrical and Electronic Checks:
Electrical Connections: Check electrical connections and cables regularly. Poor connections can affect the safety and performance of the machine.
Maintenance of Electronic Controls: Ensure that the CNC and other electronic control systems are functioning properly. Perform software updates and system checks.
Grinding Wheel and Other Accessories:
Grinding Wheel Condition: Check the grinding wheel for wear and damage. If necessary, replace or refurbish the wheel.
Checking Accessories: Regularly check and maintain the machine's other accessories (tool holders, mandrels, etc.).
High Temperature Checks:
Monitoring Heat Dissipation: Monitor high-temperature machine operation. Overheating can cause deformation of machine parts.
User Training and Safety Checks:
User Training: It is important that machine operators learn the proper use and maintenance of the machine.
Safety Checks: Ensure that safety features and emergency stop systems are functioning properly.
By paying attention to these maintenance and service requirements, you can increase the productivity of your surface grinder, reduce the risk of breakdowns and maintain its long-lasting performance.

We serve our customers in the fastest way possible with our rich spare parts stock and professional service network. Original spare parts are supplied by Foreman instead of third party sellers. You can contact us when you encounter any problems with Foreman surface grinding machines.